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Compared
to conventional press hemming systems, Shinkoh’s Servomotor Table
Top Hemmingsystem is much smaller in terms of the size and the weight.
It contributes to save your work space and eliminate foundation
construction and heavy equipment. As a result, your overall costs
of installation may be reduced.
You will see high quality and high precision by best suited processing
methods and customized specifications. |
With
Shinkoh’s accumulated know−how for hemming systems and patented
unique mechanism, it can be assured that high accuracy of products
and allows you to set process angle freely. Since Shinkoh’s servomotor
table top hemmingsystems are standardized, you can reuse them by
renewing a lower die, a pre- bending tool, and a final-bending tool. |
SHINKOH
T-TOP SERVO HEM Mechanisms and Features |
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By
adopting “X-gun mechanism”,which press a hemming bed and
a part togther, the force of repulsion in the unit can be
reduced. As a result, the Shinkoh’s T-TOP Servo machine could
be smaller. In addition, it can be possible to choose the
best process direction by combining with slide units. |
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By
adopting toggle link mechanism, you can earn bigger power
on the part surface with smaller power source. |
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By
adopting parallell link mechanism, it can be possilbe to have
either equaling or surpassing process output compared to press
hemming. |
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By
adopting servomotors/ball screws, you can control process
speed, location, and torque on each process area. |
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Advantages
for Automotive Industries |
1. |
Lower
facility investment cost
Flexible facility planning can be possible with your planned production
tact, quality, space, materials, press. |
2. |
Saving
floor space
Multi types of vehicle production can be possible by saving on
space. |
3. |
Reducing
facility installation cost
No need to use heavy equipment by reducing machine size and weight. |
4. |
Eliminating
foundation construction
No need for special installation works such as drilling because
the machine does not cause a vibration. |
5. |
Clearer
view at plant
Smaller machines contribute clear view in the work area and help
your productivity improvement. Moreover, it contributes to prevent
work-related accidents. |
6. |
Possible
to start production at different places same time
With servomotor control system, teaching robot became very simple.
As a result, it may shorten your trial schedule. |
7. |
Energy
efficiency
Electrical power cost can be reduced 94% compared to press hemming. |
8. |
Standarization
Shinkoh machines are standarized and can be reused. As a reuslt,
you can save life cycle cost. |
9. |
Technology
diversion
Your know-how from long experiences with press hemming, such as
flange dimension or standard process concepts, can be implanted
for Shinkoh’s Servomotor hemming system. |
10. |
Saving
trial panel cost
Trial cost for panels can be reduced 50% (compared to conventional
methods.) |
11. |
Quiet
in operation
Compared to the press hemming, noise from servomotor hemming is
much lower. Reducing noise level gives workers friendly work environment. |
12. |
Flexible
Line Compliant
It is good for low to medium volume production demands. |
13. |
Globalization
No need for on-site realignment by perfect quality adustment at
Shinko plant. |
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